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Variable displacement pump catastrophic failure

Eric Rop

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Well that answers the inlet pressure question - bars absolute.
So the inlet port requirements expressed in differential pressure terms assuming normal 1 bar (sea level) atmospheric pressure are a range from 0.2bar (+/-80 inches of water) of suction to 4 bars (+/-60psi) of positive pressure.
That puts a slightly different complexion on the inlet requirements, although FWIW I still am of the opinion that the pump would work far better with a positive pressure at the inlet port, even if it was only a couple of psi - and whatever additional pressure can be generated by the tank cap will also pay dividends in raising the maximum allowable case drain pressure (see below).

Case drain pressure specifications are also interesting. It's probably going to need a fair size 2-micron filter to keep pressures within specifications.
Then the controlling pressure in tank is maximum allowable case drain pressure.
 

John C.

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Most of the stuff I've worked with in hydraulics are done at gauge pressure. The absolute pressure given for the minimum feed is using absolute pressure to account for differences in elevation that the machine may be worked at. Most hydraulics systems for some reason like to have 14 PSI in the hydraulic reservoir. In your case, I would say any positive pressure is going to work better than what you had.
As far as case drain filters go, many of the systems I've worked on in the past never had them. Basically, if that pump is making metal, that filter isn't going to prevent contamination of the system.
 

Eric Rop

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Most of the stuff I've worked with in hydraulics are done at gauge pressure. The absolute pressure given for the minimum feed is using absolute pressure to account for differences in elevation that the machine may be worked at. Most hydraulics systems for some reason like to have 14 PSI in the hydraulic reservoir. In your case, I would say any positive pressure is going to work better than what you had.
As far as case drain filters go, many of the systems I've worked on in the past never had them. Basically, if that pump is making metal, that filter isn't going to prevent contamination of the system.
From this forum suggestions my main cause of 2nd and 3rd failures most likely have been contamination. The first in my opinion was cavitation because the pump was making gun like noises. This may have been due to someone draining tank oil to container with water. Also the fluid level in may not have been kept properly within limits.
 

Eric Rop

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Also the oil tank cork had dirt, I also experienced major horse failure necesitating change which may have introduced dirt in the system prior to first failure
 

Eric Rop

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I used machine for close to 8 months without major issues with hydraulics. There after failure happened approximately 2 weeks after repair
 

Eric Rop

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In a nut shale, I will modify the inlet as suggested, the Dayton filter I posted looks promising because has a strainer and pressure relief. Meaning introduction of dirt in tank is minimal. How about your opinions with this dayton breather?
 

Eric Rop

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On cleaning the tank today, the returning lines and the tank refill/inlet are on one end of tank where I found a hole drilled at the bottom and big chunks of pump wear material was trapped. The opposite end is the suction manifold.
 

Eric Rop

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Also to note is oil main return line from filter goes to cooler thereafter before entering tank (approximately 2" metallic pipe) ;are provisions for case drain line. One port was plugged so introduced another case drain line meaning now each pump has its own case drain line connected to this 2" line in effort to reduce case drain pressure.
 

Nige

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From this forum suggestions my main cause of 2nd and 3rd failures most likely have been contamination. The first in my opinion was cavitation because the pump was making gun like noises. This may have been due to someone draining tank oil to container with water. Also the fluid level in may not have been kept properly within limits.
I would agree that the 2nd & 3rd failures could have most likely been caused by system contamination remaining from the 1st failure.

However IMHO what you should not lose sight of is that you have a tank cap that apparently should generate (a small amount of) pressure in the tank to aid pump suction. That cap was not functioning as designed if you could blow through it in both directions. That failing should be addressed at the same time you are decontaminating the system. Piston pumps don't suck too well. They like a postive flow of oil into them under pressure, either from the oil level in the tank being significantly above pump suction port height (not possible in your case) or by a system that generates pressure in the hydraulic oil tank. Out of those two options only one appears to be available to you.
 

Tones

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Totally agree with Nige. The pump height has a lot to do with this kind of failure. A machine I owned had the load sense piston pump mounted above the tank oil level, it $hit it self twice. To fix that problem I put a radiator cap on the tank and ran I hose from the engine inlet manifold to the tank with a pressure reducing valve so now the turbo charges the tank. Oh and that machine was Made in America (with pride) apparently. The idiot company who made it still dose the same crap.
 

Nige

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Similar case - Cat 994 wheel loader (all models). The implement pumps (four of them) suction ports are probably a couple of feet above the oil level in the tank. The breaker relief valve in the tank is set to relieve at 35psi. 'Nuff said.....
 

Eric Rop

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Totally agree with Nige. The pump height has a lot to do with this kind of failure. A machine I owned had the load sense piston pump mounted above the tank oil level, it $hit it self twice. To fix that problem I put a radiator cap on the tank and ran I hose from the engine inlet manifold to the tank with a pressure reducing valve so now the turbo charges the tank. Oh and that machine was Made in America (with pride) apparently. The idiot company who made it still dose the same crap.
You did not have any issue on case drain after raising the tank pressure?
 

Tones

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There hasn't been any issues at all. The hose to the tank is set at 7psi, the cap is 10psi. The turbo can make 25 psi at W.O.T
 

Tones

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No, the air goes in below the cap. I can get a pic of it next week, bout Wed.
 

Eric Rop

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Since all the breathers I am getting I am not sure if the hold pressure. Will modify with radiator cap since I am sure about the hold pressure. A cap rated 0.9 or 1.1 means absolute or gauge pressure?
 
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