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case 580ck d188 slow cranking

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
The bets are lining up !

Hydraulic pump- (this is the easiest theory of all to test, can you let us know how it goes when the hydraulic coupling is disconnected?)

Weak starter - (get a new starter $100 online and see if that makes a difference)

Injection pump - ( this is the most difficult of the 3 theories to test for and since the engine will start and run, as you said earlier, I’d suspect it’s the least likely)[/QUOTE
if spend any more on starters it's going to be the good 1
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
Right on BE !
Pull the starter and bar the flywheel. You will know immediately if it turns free.
If it does it is a starter issue.
If it doesn't -- Hydraulic pump problem, spun a bearing , rod or main, not likely an IP problem. Never say never tho.
as soon as I get back to it,that's the plan
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
Can the hydraulic pump be decoupled from the engine easily? On my Cat I can remove a few bolts and the pump is disconnected.

A replacement starter will make it crank faster if the starter is the issue. I could have windings that are shorted leading to less power output. Most rebuilding shops just replace brushes and clean everything. They might clean up any wear from the brushes but beyond that they do nothing but clean and paint it.

If you are going to buy a replacement starter I would pay the premium and get a gear reduction unit. You will be glad you did.
all parts inside this starter were replaced
 

Delmer

Senior Member
Joined
Jan 3, 2013
Messages
8,891
Location
WI
The problem I've been told is there are no OEM parts available, so any rebuild is only as good as the cheap import parts. That $117 amazon starter looks like a good bet. Where's Vetech, still making the popcorn? A gear reduction starter will turn faster and cure many starting problems. You won't pay anymore for that one than a direct drive, but a genuine Denso, or Mahle/Iskra/Letrika will be $300 or so, and worth it if you plan to keep the machine forever.

You should be able to turn the engine over with the fan. Might have to grab the belt with one hand also. That will tighten the belt, and the engine will turn easily until you hit the compression. Let it sit five seconds and it will turn again easily. You should be able to turn the engine 360 that way, but since this has run fine, you just want to see if anything is dragging. You know it's not locked up.
 

hookedondiesel

Senior Member
Joined
Jan 24, 2013
Messages
503
Location
Sault Ste Marie Ont. Case 1835C
I had a few minutes for it today,so I pulled oil filter to check for metal/debri indicating internal problem. to my suprise the oil filter was almost empty with no sign of contamination. Not sure why it would not be full since it's at the bottom of the system.Also drained oil to check for same thing.looked good besides 2 or 3 drips of water when I first pulled plug. oil was not milky after running it for a while
With the oil filter almost empty, I'm wondering if your engine is all plugged up with junk. I've seen this before, have you tried running it without the oil filter? Just briefly of course. Since the fuel filter was also blocked, it could be an issue. If the engine can't breath, it could cause slow starting. Remove air filter also, and see if it sucks air, be careful, this has the potential to suck your hand in.
 

Birdseye

Well-Known Member
Joined
Sep 26, 2020
Messages
248
Location
Topeka Kansas
That’s theory #4:

- engine plugged up with junk
- hydraulic pump stuck or restricted
- weak and underperforming starter
- injection pump somehow stiff or causing the engine to be restricted

Disconnecting the hydraulic pump coupling on my 580se takes 4 bolts, it’s a pain , takes an hour, if you could do that it would eliminate or confirm one theory.
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
With the oil filter almost empty, I'm wondering if your engine is all plugged up with junk. I've seen this before, have you tried running it without the oil filter? Just briefly of course. Since the fuel filter was also blocked, it could be an issue. If the engine can't breath, it could cause slow starting. Remove air filter also, and see if it sucks air, be careful, this has the potential to suck your hand in.
can't rule that out yet but seems like there would be a least a spec of evidence in the filter or oil
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
well guys,the verdict is in. finally found a gear reduction starter with matching part number to my original. less than $200. cranks like a mf now!!!!!!!!! yay now on to the other issues. thank you everyone for trying to help me! I really appreciate it
 

Birdseye

Well-Known Member
Joined
Sep 26, 2020
Messages
248
Location
Topeka Kansas
Great to hear the good news John ! It would be so much easier if starters would just completely fail, this slow degrading thing is a nuisance to figure out.

Be sure to let us know how it goes at the motor shop when you take back their rebuilt unit.
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
Great to hear the good news John ! It would be so much easier if starters would just completely fail, this slow degrading thing is a nuisance to figure out.

Be sure to let us know how it goes at the motor shop when you take back their rebuilt unit.
I already called them and they said get it back to them and they will do what it takes to make it right
 

Tinkerer

Senior Member
Joined
May 21, 2009
Messages
9,376
Location
The shore of the illinois river USA
I read the description of the starter on the Amazon ad.
What caught my attention was that the gear reduction starter has a 9 tooth pinon gear as opposed to a 10 tooth on the OEM.
I never thought that could be done without detrimental effects on the ring and pinion gears. Hmmmm ?
I read that the nose of the gear reduction starter has a completely different profile to allow the 9 tooth gear.
 

John580CK

Well-Known Member
Joined
Mar 30, 2021
Messages
55
Location
sw MI
I read the description of the starter on the Amazon ad.
What caught my attention was that the gear reduction starter has a 9 tooth pinon gear as opposed to a 10 tooth on the OEM.
I never thought that could be done without detrimental effects on the ring and pinion gears. Hmmmm ?
I read that the nose of the gear reduction starter has a completely different profile to allow the 9 tooth gear.
it works and sounds great like it has proper engagement
 

Tinkerer

Senior Member
Joined
May 21, 2009
Messages
9,376
Location
The shore of the illinois river USA
I had no doubt that it did, John.
I just have a natural curiosity about how anything works.
I think perhaps a machinist or some one that knows more than I do, could explain how that substitution can be made without a putting a strain, and accelerated wear of the two gears.
Perhaps it is the huge difference in the OD of them that makes it possible.
 
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