I'll check the rails for split links. I assumed all chains had a master link but as these are replacements they may not.Can weld a shoe but why? Either buy a used or just buy a new.
As to the rails is there a solid side set of links? That would be the joined split link assembly which makes replacing Idlers much handier.
Can have a experienced shop welder bring well worn idlers back into spec, may have to replace bearing seals while inspect bearings.
I'd really like to run this machine about 40 hours before I address the idlers. What would be the impact on the rest of the undercarriage?
The dimension in the wear chart for top of the flange to the tread area is .69" for no wear and 1.01" for 100% worn. The left idler dimension is 1.07" and the right is 1.009". I have many pipefitter and millwright buds who could build up the idlers but that would be a lot of metal. A coworker milled the flange down on his machine but I think that accomplished nothing.