Hey John -
I have 2 25T Cat 725's. The first one I bought used with 3000 hours on it. So far I have not experienced the breakdowns to the extent that you mentioned. The '01 used truck now has 5000hrs on it and the following has been done: 2 injectors, new main bearings - engine (it was already in the shop - preventive maintenance), 2 suspension blocks and a sway bar on the rear axle. The '06 725 has 1500hrs on it and the only thing we have had repaired is the handrail on the drivers side - broke the welds and fell off.
I haven't had to fire any engineers, at least for designing projects that require an artic
- but that is another story. I haven't seen the problems that you have mentioned with hydraulic systems, drive lines, brakes or suspension - other than the '01 725 needing 2 new rubber blocks.
Sure rigid trucks are better for large projects with ideal site conditions. We do an array of project types and a rigid frame for me would be like using a 992 to spread topsoil. I can load my artics with a 30K lb hoe, track loader or rubber tire - if I need to. The versatility of the artic is the reason why I run them. I have hauled dirt, shot rock, gravel, storm piping and structures, brush, topsoil and small equipment in artics. The current project is running around 1500-2000CY per day of earth moved with the artics. I know this is not a major amount of earth moved on a daily basis but we are doing it with 2 25T artics and a 325. With the equipment we've got, I think it is respectable.
I do have a rather stringent maintenance program complete with fluid anaylisis, maintain the haul roads and train our drivers. The newbie doesn't just get the keys and a "here ya go". These trucks are expensive assets and need to be treated that way.