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7.3 f350 satrting issue

brian falcone

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Feb 6, 2008
Messages
163
Location
r.i.
have a 1988 ford f350 dump. allways started right up after the glow plug light goes out. one day it started to act up. only starts with a shot of ether now. put in new glow plugs.new filter,cleaned out the fuel lines and last week we had the injector pump rebuilt. still only starts with ether. once it starts it will run all day and start on its own but let it sit more than 4 hours and you need the can again. my father put an electric fuel pump on the line and it still didnt help. any advice? im guessing low compression at this point. also we have the same issue with another truck we use for plowing. same motor...same problem
 

bpogue

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Jan 31, 2010
Messages
95
Location
Missouri
Have you tested the glow plug relay? They are known to go out on those motors. Also, be sure both batteries and all connections are good. Even though it sounds good, sometimes you just don't have enough speed to get them started.
 

brian falcone

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Feb 6, 2008
Messages
163
Location
r.i.
relay

never looked at the relay. ill try it tomorrow. the engine seems to turn over fine. but ill put it on the cgarger overnite and check all the connections too. im not upset at rebuilding the pump for no reason as we plan on keeping the truck anyway. but im stumped. it was fine one day then bad the next. brian
 

willie59

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Dec 21, 2008
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Knoxville TN
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Service Manager
Yep, definitely check the glow plug relay operation. Those model 7.3 had pre-combustion chamber heads, they won't fire a lick unless glow plugs are operating, even on a hot summer day. :yup
 

spitzair

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May 4, 2007
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Squamish BC (Home), Slave Lake, AB (Work)
My dad's 7.3 in his '95 F450 had this happen lots of times. It was always the glow plug relay as Atco and bpogue have said. If I remember right it's under the lid where the fuel filter is, just to the front of it, but it's been a long time since I looked in there... Pretty easy to change, last time I did it took about 20 minutes and good as new.
Hope this helps.
 

OCR

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Feb 21, 2008
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Montana
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Rancher/Farmer, Wildland Fire Fighter, State snowp
7.3 f350 satrting issue:

If I remember right it's under the lid where the fuel filter is, just to the front of it, but it's been a long time since I looked in there... Hope this helps.
Picture could be better....

eng%20sensors-1.gif




OCR
 

willie59

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Knoxville TN
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Service Manager
Now hang on fella's, your describing a turbocharged direct injection 7.3, the Powerstroke. Brian said his was an '88 model. That one should be the non-turbo pre-combustion chamber head engine. If my memory serves me correctly, that engine should have the glow plug relay at the rear of the engine located in the center similar to the old 6.9 engine. :)
 

OCR

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Feb 21, 2008
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Montana
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Rancher/Farmer, Wildland Fire Fighter, State snowp
7.3 f350 starting issue:

Woops... this kinda reads wrong.
Picture could be better....
I meant... picture could be better, because it's a lousy picture, not that it's better than your description, spitzair. :eek:
ATCO said:
Now hang on fella's, your describing a turbocharged direct injection 7.3, the Powerstroke.
Well... how's we doin' ?
That one should be the non-turbo pre-combustion chamber head engine.
Such a stickler for details, geez... :tong
ATCO said:
If my memory serves me correctly
Well, it's like a bear trap, so it probably does... :cool:

Guess we gotta come in for "slapin' time" again, huh?... :rolleyes:



OCR... :D


Oh, and happy Fourth, ATCO and All... :thumbsup
 

John C.

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Jun 11, 2007
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Northwest
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Machinery & Equipment Appraiser
I had one of those in a service truck once or twice. It is a timer relay and it's directly behind the air filter housing and part way down the back of the block with the fire wall just above. It's not bad to get to and change. It is expensive and you have to check all your glow plugs again. If you have a bad one the extra current through it will burn out the relay again. Don't ask me how I know.

On my 6.9 I just did away with the thing and hooked a push button in the cab to it. Now I know the things are getting the juice they need to start the engine. The 7.3 has different plugs and I think the relay is solid state so you may not be able to do that.

Good Luck!
 

OCR

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Feb 21, 2008
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1,195
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Montana
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Rancher/Farmer, Wildland Fire Fighter, State snowp
7.3 f350 starting issue:

ATCO said:
OCR...you sure you ain't related to Archie Campbell?
Lol, well, I could be... but I done lost track... :tong
You can twist up a conversation worser than (or, is that gooder than?) the master.
Heck ATCO... lernt that from an Uncle.

YouTube - FESTUS PARTS THE WATERS





OCR... :lmao
 

OCR

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Montana
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7.3 f350 starting issue: Back on track.

Oh... one more thing.

I believe my friend ATCO, sent me that YouTube link, in a PM.

Gotta give him credit... OK, back on track... ;)


OCR... :)
 

willie59

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Oh... one more thing.

I believe my friend ATCO, sent me that YouTube link, in a PM.


Yup. Once, your spelling got crazy, I asked if you was kin to Festus. Figured you was having a hard time spelling 'cause you never learned to read the readin'. :D
 

brian falcone

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Feb 6, 2008
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163
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r.i.
relay

will look into the relay.its a non turbo 7.3. ive seen the push button mod,for the glow plugs on another truck before but i cant recall when or where
 

willie59

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will look into the relay.its a non turbo 7.3. ive seen the push button mod,for the glow plugs on another truck before but i cant recall when or where

As JohnC stated, the early 7.3 used a solid state relay, seems it was 100 bucks or better. They were bad for crapping out. I suppose one could retrofit a standard relay solenoid operated by a pushbutton on dash, just never done that myself.
 

Dozerboy

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Jan 18, 2006
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TX
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Operator
We have switch our over to push button its been a while. But IIRC wire them in with the factory resistor. The 6.9's and 7.3's use 6 volt glow plugs, not 12 volt plugs. Many people wire them up with a FORD starter solonoid and a switch inside the truck, but this results in fried glow plugs on a regular basis. If you run the stock glow plugs, ONLY USE BERU GLOW PLUGS! The AUTOLITES are known to swell and break off inside the pre-chamber as well as the BOSCH plugs. If your going to a manual switch, run a FORD starter solonoid and run AC 60G's for a 6.2/6.5. The 60G's are a 12 volt self regulating plug and will thread into the ford glow plug holes.
 

willie59

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We have switch our over to push button its been a while. But IIRC wire them in with the factory resistor. The 6.9's and 7.3's use 6 volt glow plugs, not 12 volt plugs. Many people wire them up with a FORD starter solonoid and a switch inside the truck, but this results in fried glow plugs on a regular basis. If you run the stock glow plugs, ONLY USE BERU GLOW PLUGS! The AUTOLITES are known to swell and break off inside the pre-chamber as well as the BOSCH plugs. If your going to a manual switch, run a FORD starter solonoid and run AC 60G's for a 6.2/6.5. The 60G's are a 12 volt self regulating plug and will thread into the ford glow plug holes.


Wow, I did not know that Dozerboy, dang good info there. :notworthy
 

truckboy

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Jul 8, 2010
Messages
8
Location
texas
1. check to see that engine has not jumped timing( especially the escort) next my suggestion would be completely drain carbs and tanks ( will these start on starting fluid?). check distributor cap for carbon tracks or moisture. how do these engines sound while cranking? possible stuck exhaust valve or blocked exhaust( rodent nest in exhaust or engine)
 

Digger Dan

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Aug 24, 2009
Messages
131
Location
British Colombia
Good batteries are essential too, losing 10 to 15% of capacity on the batteries can affect starting though it sounds like not in your case.
I aM on my third 7.3 turbo diesel vehicle now and love the engine, but I did have starting problems with one of my previous trucks, new batteries cured it for me, it sure takes allot of juice to get running when its cold.
 

qball

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Dec 30, 2007
Messages
1,072
Location
il
Occupation
local 150 operator
1. check to see that engine has not jumped timing( especially the escort) next my suggestion would be completely drain carbs and tanks ( will these start on starting fluid?). check distributor cap for carbon tracks or moisture. how do these engines sound while cranking? possible stuck exhaust valve or blocked exhaust( rodent nest in exhaust or engine)

ummm, yeah, the 7.3 used a holly carb. never saw a 7.3 in an escort. as for the distributor, it is actually in the oil pan so it is real hard to check.
 
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