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Good healthy carnage

Camshawn

Senior Member
Joined
Jan 25, 2017
Messages
610
Location
Langley BC
Occupation
retired
Barrelroll:
The electricians on site (and possibly the PLC guy)should be working with you on this problem. You need to see what causes the speed to change and verify that the inputs and outputs match with the programmed values in the program. The only way to do this is work with the other groups. We had dosing pumps that were similar in operation and when there was a problem, operations would call the mechanic to fix the symptom instead of getting to the root cause. Some of our trades people would not want to work togeather so lots of good parts were ruined. Good luck. Cam
 

DMiller

Senior Member
Joined
Feb 21, 2010
Messages
16,622
Location
Hermann, Missouri
Occupation
Cheap "old" Geezer
Friend at Cummins here noted have had a few of these, self feeders. Hard to imagine, some how gets raw fuel buildup on exhaust side with the DOC system, engine turbo seals fail either of bad repair, bad cartridge, poor aftermarket, or the excessive heat and adds to the raw fuel thru EGR side into intake. Becomes a unable to stop until runs out of oil scenario, nearly as bad as a DD Blower Seals failure.
 

Truck Shop

Senior Member
Joined
Dec 7, 2015
Messages
17,122
Location
WWW.
Remember this one I posted several months back- It ran away. It sat in a impound yard up till
a month ago, the guy who owned it sold the truck someone in Floida, They drove 3,000 plus
miles put a used turbo on it. It had 8 lbs of oil pressure once started at 1500 rpm. Took off for
home, made it 45 miles to Arrowhead-seized. Setting in impound yard in Pendleton.
*
100_1843.JPG
 

DMiller

Senior Member
Joined
Feb 21, 2010
Messages
16,622
Location
Hermann, Missouri
Occupation
Cheap "old" Geezer
Most certainly remember that one, got my attention to pay attention on these engines.
Why in any value of Sense would any engineer acquainted with how diesel engines work even consider to duct exhaust into the intake?

Once carnage as that occurs, jerk it and strip it down as in no way would trust ever again not.
 
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DMiller

Senior Member
Joined
Feb 21, 2010
Messages
16,622
Location
Hermann, Missouri
Occupation
Cheap "old" Geezer
On that note, that ISX I had been driving that lost trans, locked so tight engine went from 15-1800 to ZERO instantly. Broke loose and rolled up Two More Times, replaced busted flywheel housing, clutch, most of clutch linkage, trans and several other sub components. NOT EVER Dropped pan, 485,000 miles, intend to drive it out past 500 and then sell or trade off.

Would not be my ass in that seat EVER again.
 

Mobiltech

Senior Member
Joined
Jan 14, 2014
Messages
1,702
Location
Sask.
Occupation
Self employed Heavy duty mechanic
Cat or maxxforce ct13 in cat 680 truck. Just a head gasket failure!
 

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OzDozer

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Jan 18, 2007
Messages
2,207
Location
Perth, Western Australia.
Occupation
Semi-Retired ..
Cat C18 in a D9T. The latest in 2-piece crankshafts. Cat have no idea why it broke.

I can guess. 20,000 hours of hard work is possibly most of the reason.

It's been rebuilt with a new crank. Every spec checked in the block, nothing found out of order.
 

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OzDozer

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Jan 18, 2007
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Perth, Western Australia.
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Semi-Retired ..
Sorry Nige, haven't got any other photos. This is the nephews tractor, he runs around 40 Cats, the tractor came in, got rebuilt in short order, went straight back to work, and the crank went to scrap.

He doesn't pore over fine details, just buys new stuff when it breaks, he works on the basis he got 20,000 good-paying hours out of it, so it's time for all new parts. The mining companies pay him good money.
 

OzDozer

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Perth, Western Australia.
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Semi-Retired ..
Yes, you'd have to think there was a vibration problem behind it. I didn't see the overhaul, but there would have been all new components gone in, including the damper. He doesn't skimp on the repairs, all new Cat parts all the time, the mining companies pay for it all!
 

IceHole

Senior Member
Joined
Aug 14, 2023
Messages
674
Location
AK
Post some close-up photos of the fracture face from both halves of the crank. I'm not a gynaecologist but I'm willing to have a look......
I got told that was "offensive" for saying that al work Oh darn. Its offensive you're offended so howboutdat?

Same person whined when I told another dude he did such a great job that I could about kiss him on the lips and impregnate him.

He got let go not long after, mostly for being a POS, but also the boss was tired of him being a whiny bitch.
 

Nige

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Jun 22, 2011
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G..G..G..Granville.........!! Fetch your cloth.
Yes, you'd have to think there was a vibration problem behind it. I didn't see the overhaul, but there would have been all new components gone in, including the damper. He doesn't skimp on the repairs, all new Cat parts all the time, the mining companies pay for it all!
I’d double check on whether it got a damper or not. Was the crank the original.?
 

OzDozer

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Perth, Western Australia.
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Semi-Retired ..
It was original, AFAIK. The nephew and his employees know Cats inside out, they've been doing this for a long time, and they work in closely with the Cat dealer, so if anything was suspect, it would've been addressed.
 

Nige

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G..G..G..Granville.........!! Fetch your cloth.
It was original, AFAIK. The nephew and his employees know Cats inside out, they've been doing this for a long time, and they work in closely with the Cat dealer, so if anything was suspect, it would've been addressed.
That being the case I'm somewhat surprised that they don't have better photos, but at the end of the day it is what it is.

Also regarding your comment of 20k total hours on the crank being a factor I would doubt it. We'd normally expect a crank to go at least two and possibly three engine lives.
 
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