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DPF emulators.

Kelly Mehling

Member
Joined
Feb 12, 2020
Messages
15
Location
wyoming
Occupation
farm / ranch
I wanted to get some information on DPF emulators for the Tier 3 engines out there. I read constantly about problems that guys are having with non working equipment because of the stupid emission controls. For those that have used these emulators that are out there, has that solved your issues? Did they cause other issues? Are they pointless without shutting down the EGR on these. Any help would be great.
 

Kelly Mehling

Member
Joined
Feb 12, 2020
Messages
15
Location
wyoming
Occupation
farm / ranch
Ok. Let me discuss this in another way.

I hear alot of bad stories from guys saying they have equipment issues arising from emmisions codes and failing parts. Or even ruining engines due to the failed emision systems. How bad of an issue is this. I was looking into buying a 2012 Volvo loader, but the horror stories I hear make me very reluctant. I would just like to have some advice from guys using these Tier 3 and Tier 4 machines.
 

Cliffy

Senior Member
Joined
Oct 14, 2023
Messages
529
Location
Australia
A DPF typically has a life expectancy of around 5000hrs. What tends to happen is the DPF is blamed for failures when cause is usually engine related. With a Pre emission engine you could get away with a worn out engine with oil usage, or a worn injector or a failed sensor. These problems will be masked with a DPF and the main symptoms will be frequent regenerations. DPF is blamed and replaced only for it to happen again 100hrs later.
 

funwithfuel

Senior Member
Joined
Mar 7, 2017
Messages
6,437
Location
Will county Illinois
Occupation
Mechanic
I think , if you do some digging, you'll find that new rules issued by the new director of the EPA are aimed at relaxing the totalitarian position previously pushed. This is all happening fast. I believe at this point the relaxing of rules pertains strictly to transportation but I don't see it skipping the dirt side for long.

Do a little reading, have a little patience and see what happens.
 
Last edited:

Birken Vogt

Charter Member
Joined
Nov 30, 2003
Messages
5,805
Location
Grass Valley, Ca
What tends to happen is the DPF is blamed for failures when cause is usually engine related. With a Pre emission engine you could get away with a worn out engine with oil usage, or a worn injector or a failed sensor.

Or more precisely, the existence of a DPF causes the whole setup to fail when it otherwise would have been an operator noticing smoke, and making an informed decision on whether to repair, keep operating a while, run to destruction if it's already old, the DPF forces the issue without warning and causes the loss of tens of thousands when this happens.
 

chorty55

Member
Joined
Mar 22, 2025
Messages
21
Location
Usa
Even if they work correctly it still kills us, actually even more deadly.

Pm2.5 is a joke. Burn more fuel, possibly (usually) destroying an engine so it sponges deep in our lungs?

No thanks. I'll take the rolling smoke and blow out boogers in the snot rag, save my equipment, and my fuel costs.

#pm25sucks
 

cuttin edge

Senior Member
Joined
Nov 9, 2014
Messages
4,215
Location
NB Canada
Occupation
Finish grader operator
Ok. Let me discuss this in another way.

I hear alot of bad stories from guys saying they have equipment issues arising from emmisions codes and failing parts. Or even ruining engines due to the failed emision systems. How bad of an issue is this. I was looking into buying a 2012 Volvo loader, but the horror stories I hear make me very reluctant. I would just like to have some advice from guys using these Tier 3 and Tier 4 machines.
We have a lot of Volvo loaders. The 2 G series machines were a nightmare, an L45 and an L70. Some teenager stole the emissions stuff out of them, and even reprogramed the computers on them. They still run thankfully. The H series have their problems, but nothing like the G, as long as you use clean DEF
 

Dave101

Member
Joined
Oct 28, 2024
Messages
13
Location
Canada
Do whatever you can to remove the emissions crap on your machine (once out of warranty) before it becomes an issue! The EPA has come out and admitted it is climate change bullshizz!
Once it throws a code or two, the diagnostics and repairs + downtime are usually more than the price of a delete.

Stay away from emulators, they are a temporary butt plug made in china and when they fail- and they will- every possible emissions code will come up because the system has been dormant during that time and all the DEF lines have become clogged with crystalized DEF and EGR motors and actuators and other mechanical stuff will be seized.
 

92U 3406

Senior Member
Joined
Jan 3, 2017
Messages
4,059
Location
Western Canuckistan
Occupation
Wrench Bender
Even if they work correctly it still kills us, actually even more deadly.

Pm2.5 is a joke. Burn more fuel, possibly (usually) destroying an engine so it sponges deep in our lungs?

No thanks. I'll take the rolling smoke and blow out boogers in the snot rag, save my equipment, and my fuel costs.

#pm25sucks
Would an engine not already emit 2.5 micron sized particles regardless of the emission level?
 
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