So Deere sells the manual with a 2 week printing lead time for around $100, some joker on ebay is selling one or trying to for $245, bite me. I found a PDF online for free from a training school in Mexico, I'm learning so that counts. I'll run to Staples and save my toner for later, and I have a hard time with double sided printing. Punch it for a 3 ring binder and be done with it. So checked the oil pump and it's well within spec with maybe 0.0015 of play out of an allowed 0.006, no chipped teeth or scuffing so it'll get re used. The oil tubes in the pan are fretted, likely from vibration, the flywheel and crank damper had piles of concrete-ish dust packed in there, a good shovel full between the two.
The Son of Boston Fuel injection is going over the injection pump, Diesel's fuel injection repair in Bow NH. Hillside Machine shop in Malden is polishing the crank and rebuilding the head as well as fitting the bushings to the rods and honing them. Hillside is getting the rebuild kit for about the same as internet list price, under 2k for the kit and will get the price for the machine shop work. Diesels estimates $1500 to go all through the injection pump, could be +/- depending on condition.
Even though this machine gets maybe 100 hours a year at the most, the engine will be brandy new ish! The engine I'm taking down is not far from a soup sandwich, it was likely supplied by a rebuilder so i have found a few issues.
1) cam gear not fully seated on cam, allowing the cam to walk the gear into the front cover and skewing the timing retarded by 1/4 tooth or so.
2) injection pump timing not set correctly, likely due to #1
3) speck of dirt beneath a main cap bearing shell showing as a worn spot on the shell itself.
4) hammer dent on the front cover mating surface.
5) injector lines not clamped.
6) missing 3rd sheave on crank pulley (local mechanic error perhaps, belts all askew)
7) dent on oil pump mating surface, possibly allowing a leak, lapped flat on surface plate.
8) strings of silicone sealer in the coolant system.
Engine block blasted with EZ-off and let soak for a couple hours, all galley plugs and bearings removed., hot water pressure washer and hot soap used
to remove all grit, grime, paint and everything from the block inside and out. Hot block blow dried and coated with wd-40.
Next step is running a solvent brush through all the galleys and getting the block ready for crankshaft test fitting once all the goodies are in from the machine shop. I even like to mop the floors before starting an engine assembly as a reminder to be clean about everything and not miss a step.