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outriger repack

Muffler Bearing

Senior Member
Joined
Mar 26, 2009
Messages
512
Location
Colorful Colorado
Occupation
Truck Mechanic
Nice Job! looks like it went really smooth. Not like when I get the piston on and totally torqued and look over and the gland is sitting on the bench.
 

td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
Repacked another outrigger this afternoon . This was on the digger derrick truck .

Not that complicated but the upper pin on the cylinder barrel is a real pain in the arse to get out . no room to swing a hammer . It's rusted tight in the barrel . Only option is cut it out with the torch . That's what we did on the other side last time .

I ended up making a few spanner wrench's and was able to leave the barrel in the outrigger box . One was a lighter duty crow foot , other is a piece of 3 " square tubing . Used the square tube & pipe wrench to bust it loose . Worked really good . Extended the cylinder rod through the tube , then inserted pin in rod end & sucked it back in against the cylinder . Now with no way for it to slip off I put the pipe wrench & cheater on and gave that Massey Ferguson what for :guns:Cowboy.......... And it broke loose:)
 

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td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
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indiana
Spent most of the morning making the wrench's . Took about an hour to rebuild the cylinder . Didn't feel like wedging myself up in the beast to remove the line fitting at the cylinder so opted for pulling it loose at the holding valve inside the frame rail . Needed to do that so I could remove & install rod & piston .

The big job on these cylinders is often removing them or breaking gland & rod nuts loose .

I have 4" X 4" steel tubing in my shop floor 3 foot deep .

Use it when we break the rod nut loose . Put a shaft through he clevis end of the rod to hold it & breaker loose .
 

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BobCatBob

Senior Member
Joined
Mar 4, 2010
Messages
296
Location
Chicago
Well done sir! I agree....it's removing the cylinder and getting the gland nut loose that's the PITA. I've done all four on my crane outriggers.....I ended up plasma cutting a gland wrench as what I had wouldn't work (too small of a space where cylinders are mounted).
 

td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
Yes , things sure go better when you have / or fabricate the needed tool for the job .:D

You outdone yourself on the Galion 150 restoration BobCatBob , that rig really turned out nice . :thumbsup

I need to take a long weekend and burn the paint down on the digger derrick truck & blow some new color on . Seems to be a pretty solid old truck .
 

BobCatBob

Senior Member
Joined
Mar 4, 2010
Messages
296
Location
Chicago
Yes , things sure go better when you have / or fabricate the needed tool for the job .:D

You outdone yourself on the Galion 150 restoration BobCatBob , that rig really turned out nice . :thumbsup

I need to take a long weekend and burn the paint down on the digger derrick truck & blow some new color on . Seems to be a pretty solid old truck .

Thanks td25c

Nothing like refurbishing an old piece of equipment....they don't make them like they used to (before cad/cam , lots of extra steel for safety factor on these old machines).
 

td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
Absolutely Bob .

I'm the same way . Just really enjoy Rehabbing older trucks & equipment & putting them back on a job site .

The old digger derrick was actually a wrecker call that went bad . Customer called & needed a price hauling it to the scrap yard . I showed up & looked it over . Called customer back on cell phone and the next thing I know I'm writing him a check and another one get's hauled home . LOL! Lost money on that job .:D
 

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td25c

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Feb 14, 2009
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indiana
Good point caterpillarmech .

We used that truck quite a bit last year . I owe it a good coat of paint .

It's really a pretty versatile rig with tool bed ,boom , and auger . Sometimes use it for smaller lifting tasks . Just kind of a handy all around truck .
 

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caterpillarmech

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Joined
Nov 7, 2011
Messages
533
Location
Florence Texas
Occupation
Field Service Supervisor
Our shop neighbors had one that could have been a twin. Same truck, same color, different auger and crane assembly. We did some horse trading for some holes we needed. I rebuilt the boom telescoping cylinder and hydraulic lines. The lines were actually rods themselves. Very cool truck.
 

td25c

Senior Member
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Feb 14, 2009
Messages
5,250
Location
indiana
More hydro cylinders

These are not out riggers but the procedure is similar.
 

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td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
Bush hog wing cylinder

Done this one the other day while waiting on a water pump for the tractor .

I hate these cylinders . Held together with snap rings . They work ok but can be a pain in the arse getting the gland head apart as rust tends to set things up tight over the years .
 

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td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
Gland seal was leaking on the # 2 Grove outrigger extension cylinder .

Pulled it this afternoon & noticed while removing it from the outrigger something didn't look rite ?

FTF ! :)
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crane operator

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Mar 27, 2009
Messages
8,321
Location
sw missouri
Bet you could straighten it with a press.

Somebody left a big lumber pile right where that crane needed set up, and they just put the outrigger up against it and pushed. (Not that I've done that or anything).

Or somebody's been pushing chart over the front corner and had it up on its toes. (Yet again, not that I've done that very thing).

Of course, any of that may have happened in 1974 when it was 6 years old and it finally took out the seal. :)
 

td25c

Senior Member
Joined
Feb 14, 2009
Messages
5,250
Location
indiana
The rod had a pretty good bow to it . I was surprised at first about it .

Oh well one more thing to do .

We ended up using the 170 Allis-Chalmers telehandler with a slab of precast on the forks to put the rod back in line before disassembling the cylinder .

Little trial & error with the Old Man running the 170 ……. Settle down & take it easy ! LOL :D

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We over did it a few times but he got her back in shape .:)

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