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New to me EX120-2

skyking1

Senior Member
Joined
Nov 3, 2020
Messages
7,621
Location
washington
I'm missing that little one over the swing drive drain. I have the top one that you walk on back to the engine off, I have five hoses to change out the look pretty rotten. That's about $1,500 in John Deere speak.
 

Simon C

Senior Member
Joined
Jul 1, 2015
Messages
676
Location
Rocky Mountain House , AB., Canada
Occupation
Heavy Equipment Mechanic
Took good advise and drained hydro tank today.
New sump screen, new hydro filter, new air filters.

Question, worth cleaning the hydraulic tank? And how?

O-Ring work and motor oil change tomorrow. Going to work on figuring out valve adjustments
Take a 20 Liter pail and hook up a vacuum to the big pour spout with tape. take small stiff line like pex and strap to a straight 3/8 or 1/2 round bar to it with pipe sticking out past round bar by 2 inches. Put other end of Pex pipe into small hole on top of 20 liter pail and seal up a bit. Put pipe to bottom of tank to vacuum around and pick up small dirt While the vacuum is sucking. Some guys even put some diesel in the bottom to help with the cleaning if there is a neck sticking up a bit in the tank to stop the diesel from going to pump. Hope it helps. Simon
 

JDCrow

Well-Known Member
Joined
Sep 25, 2020
Messages
125
Location
Redmond, Or
I think I follow what you built. I’ll see what I have to rig up to make something similar. Thanks!
 

skyking1

Senior Member
Joined
Nov 3, 2020
Messages
7,621
Location
washington
I Know these are not Small, where did you leave it?
That walk one on top is at the shop, leaning against a bucket waiting to go back on :)
The little one on the bottom went missing long ago. It really is a small hatch.
The big ones you had made? Mine are all there but not straight by any means. That machine has been in some rough stuff. I hit them with a sledgehammer when I was doing the 2000 hour service.
 

JDCrow

Well-Known Member
Joined
Sep 25, 2020
Messages
125
Location
Redmond, Or
Got the oil all changed finally. Work has been a zoo. Most o-rings on pump replaced and leaks are almost nil. There is a sensor on cab side of pump underneath that hard to get to. I can see it leaking. Sensor is unplugged.

Tore into the valves, replaced o-rings and the nylon washers.

I was hoping this would fix my “boom up” creepy slow. Still no go. I can put the bucket on the ground same and before and it shoots right up.
I’m trying to wrap my head around how the valves work. The body (holding valve) that controls the boom did not have a pool of fluid in it like the others. The springs were fine.

I’m thinking the main spool is stuck? Or at least based on all the other o-rings/nylon rings are shot. Or P1 pressure?

Any suggestions?
 

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Simon C

Senior Member
Joined
Jul 1, 2015
Messages
676
Location
Rocky Mountain House , AB., Canada
Occupation
Heavy Equipment Mechanic
Got the oil all changed finally. Work has been a zoo. Most o-rings on pump replaced and leaks are almost nil. There is a sensor on cab side of pump underneath that hard to get to. I can see it leaking. Sensor is unplugged.

Tore into the valves, replaced o-rings and the nylon washers.

I was hoping this would fix my “boom up” creepy slow. Still no go. I can put the bucket on the ground same and before and it shoots right up.
I’m trying to wrap my head around how the valves work. The body (holding valve) that controls the boom did not have a pool of fluid in it like the others. The springs were fine.

I’m thinking the main spool is stuck? Or at least based on all the other o-rings/nylon rings are shot. Or P1 pressure?

Any suggestions?
I just watched a John Deere 200DLC that would not hold the arm straight out. It would not raise slowly or would fall down quickly. A new relief valve for that arm circuit was installed and instantly everything was 100%. As the other field tech said. you can take it apart and will find nothing. Not visible to the naked eye, but change for a new one and she is good to go. It reminds me of many a wheel bearing I changed on cars, lots of noize from old bearing, no noize from new bearing. Never seen anything inside. That is my experience. Simon
 

JDCrow

Well-Known Member
Joined
Sep 25, 2020
Messages
125
Location
Redmond, Or
Trying to follow along as P1 input and shuttle, valve B port, holding valve, relief valve, makes my head hurt
 

JDCrow

Well-Known Member
Joined
Sep 25, 2020
Messages
125
Location
Redmond, Or
New Relief valves went in for both boom and stick.

Stick is still a little fast coming in.
Boom is no improvement, though now if I start to swing while still trying to raise boom, it will go up normally.

Reading through the Tech Manual, I’ve arrived at bad Solenoid, or VPCV.

anyone have any experience with either? The solenoid is an easy fix, I can’t seem the locate the VPCV on any diagrams or parts manual
 

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