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Air Filter Cleaning

Spangles

Well-Known Member
Joined
Oct 2, 2012
Messages
108
Location
Uk
I get my air filter replaced...as it's straight from the 'horse mouth' and does not cost me as much as it would from the stealer.
 

andymfell

Member
Joined
Aug 19, 2015
Messages
8
Location
cumbria UK
irrespective of which engine you are running or what fuel, the stoichiometric ratio states for every unit of fuel into the engine there be around 15 units of air that have to be filtered
 

LT-x7

Senior Member
Joined
Nov 13, 2007
Messages
394
Location
Central COMMI-fornia
Occupation
Earth Moving Contractor
As usual I'll be the odd man out....... I clean out outer filters and replace inner filters.

Its common practice here for fire dozers to blow out the filters and radiators with a leaf blower or compressor after every shift. Running in dusty top soil with no water 95% of the time I can't imagine how many extra filters a guy would need carry to run a dozer on a fire for a month.
 

kshansen

Senior Member
Joined
Mar 11, 2012
Messages
11,160
Location
Central New York, USA
Occupation
Retired Mechanic in Stone Quarry
As usual I'll be the odd man out....... I clean out outer filters and replace inner filters.

Its common practice here for fire dozers to blow out the filters and radiators with a leaf blower or compressor after every shift. Running in dusty top soil with no water 95% of the time I can't imagine how many extra filters a guy would need carry to run a dozer on a fire for a month.
Well as they say there are exceptions to any "rule". If you are careful about the cleaning and keep a close eye on the inner filters to spot any problems of dust getting past the outer filter that's a good first step. I would also suggest having the equipment on an oil sample system just to double check the cleaning you are doing.
 

DMiller

Senior Member
Joined
Feb 21, 2010
Messages
16,559
Location
Hermann, Missouri
Occupation
Cheap "old" Geezer
Can remember when Mt. St. Helens went off, quite a few wrapped air filters with heavy cotton cloth to gain some service time.
 

stars&bars44

Well-Known Member
Joined
Jun 2, 2015
Messages
142
Location
Trinity NC
Occupation
Earthmoving
The older metal cage ones I've seen guys bend them beating them out on tracks to get dirt out. My grandpa would blow them out a few times a year with a blow gun. I try to replace but just the other day on a new CTL I took my little dewalt battery powered blower and blew it out. Worked great and it's rubber tipped so it won't bend anything. Great for blowing out cabs and whatnot.
 

John C.

Senior Member
Joined
Jun 11, 2007
Messages
12,870
Location
Northwest
Occupation
Machinery & Equipment Appraiser
Just after the blow, the ash and dust turned to grease when the rain got into it. Talked to a few guys that had several filters and took some home every night and washed them out with a garden hose.

If I'm paying for the filters we are going to blow them out at least a couple of times. If someone else is paying for it I'm going to give them the choice. I seem to remember most medium sized machine air filters now run more than $75.00 a piece for a manufacturer that I would trust not to come apart on the first use. In a dusty environment I'm going to make an effort to stretch out that cost.
 

Volvomad

Senior Member
Joined
Jul 13, 2011
Messages
476
Location
Ireland
I usually tap out limestone dust and not blow the filter . I figure the air does more harm and if I tap out 90% of the dust it will be grand . Grass pollen and dust needs the air . 80 quid a year is fine but a week is alot . Some machines have very good exhaust extractors and some machines have fk all pre cleaning .
 

RustedHeroes

Well-Known Member
Joined
Apr 27, 2016
Messages
171
Location
Bonnyville Alberta, Canada
Could also factor in the original quality of the filter... If you're putting in let's say a factory cat filter you could probably get away with cleaning it a few times before the element/paper starts to let go. On the other hand a bottom of the barrel filter may not take to cleaning very well...
 

RustedHeroes

Well-Known Member
Joined
Apr 27, 2016
Messages
171
Location
Bonnyville Alberta, Canada
To put things in perspective does anyone have any horror stories of catastrophic filter failure and what happens to the engine? I've been fortunate to have never dusted an engine in my time and have no experience as to what exactly happens to the engine and components.

Quite a few comments on engine damage, however not much on specifics.

I'm all ears :D
 

CM1995

Administrator
Joined
Jan 21, 2007
Messages
13,350
Location
Alabama
Occupation
Running what I brung and taking what I win
If the machine has a 2 element air cleaner I would blow out the outer @ 35 psi a couple times, always bought new inner element. If the machine only had one element it was replaced with new, never took a chance blowing them out.

Same here Dpete. When it's dusty we'll blow out the outer but never the inner. If the inner shows 25% or more dirty coverage both filters are changed.

We date and place hours on machine when changed on every filter, inner and outer. Haven't had a problem blowing the outers out several times but we run Cat filters, they stand up.
 

Cmark

Senior Member
Joined
Jan 2, 2009
Messages
3,178
Location
Australia
Here's a pretty extreme example of dust damage. The coating on the piston skirt is almost completely worn away. The cylinder bores were worn over 3mm oversize turning the oil into an iron sludge which took out the crank bearings. I wish I'd have taken more photos but at the time it was just another job.Cat 259D piston.JPG Cat 259D sump.JPG
 

RangerJake72

Member
Joined
May 16, 2011
Messages
19
Location
Galax, VA
Occupation
carpenter
like LT-x7, SOP for us is to blow the outer filters out after working a fire, rx burn or any machine work, changed out at operators discretion, and definitely changed during PM services
 

DMiller

Senior Member
Joined
Feb 21, 2010
Messages
16,559
Location
Hermann, Missouri
Occupation
Cheap "old" Geezer
As I noted earlier, we had an engine, an existing well worn engine on a dyno at HP that it could still maintain, took a conventional kitchen style tablespoon to a pile of shop floor sweepings and sprinkled into the turbo intake, lost 20% generated HP INSTANTLY and would not recover, blowby went ballistic, engine went into failure almost within a few tens of seconds. It does not take a lot or a long time of ingestion to put $20k+ in a pile.
 

RustedHeroes

Well-Known Member
Joined
Apr 27, 2016
Messages
171
Location
Bonnyville Alberta, Canada
Here's a pretty extreme example of dust damage. The coating on the piston skirt is almost completely worn away. The cylinder bores were worn over 3mm oversize turning the oil into an iron sludge which took out the crank bearings. I wish I'd have taken more photos but at the time it was just another job.View attachment 174931 View attachment 174932

Thanks for posting the pictures, I now have a new respect for air filters!
 

RustedHeroes

Well-Known Member
Joined
Apr 27, 2016
Messages
171
Location
Bonnyville Alberta, Canada
As I noted earlier, we had an engine, an existing well worn engine on a dyno at HP that it could still maintain, took a conventional kitchen style tablespoon to a pile of shop floor sweepings and sprinkled into the turbo intake, lost 20% generated HP INSTANTLY and would not recover, blowby went ballistic, engine went into failure almost within a few tens of seconds. It does not take a lot or a long time of ingestion to put $20k+ in a pile.

Sorry Dmiller, I somehow missed this post, thanks for re-posting
 

Birken Vogt

Charter Member
Joined
Nov 30, 2003
Messages
5,320
Location
Grass Valley, Ca
Thanks for posting the pictures, I now have a new respect for air filters!

The air filter is unlike the other filters. The other filters are filtering a relatively clean substance and just keeping them clean, and if they miss any chances are they will catch it on the next pass around without much/any damage. While the air filter has to suck in massive amounts of filth and somehow deliver a perfectly clean product instantly to the engine, it is a wonder that they can work at all.
 

xr4ticlone

Well-Known Member
Joined
Dec 15, 2013
Messages
113
Location
TEXAS
Occupation
Trusted Adviser to the Construction World

I used this when I was still farming to blow out filters. It drops pressure for each of the four ports enough not to accidentally breach the filter.

I tried selling them to customers, but the responses I got from them on maintenance was...frankly sickening in most cases. Got one guy that went and bought one direct from the web site (Gee thanks! Even told me) for the same money. The one I used to use on the farm I loaned to another customer...which reminds me I gotta get money for that thing.

Well worth the money IMHO. Even my tight ass brother and father who hate anything that costs money or is something new liked it enough to buy their own. : ) (Not from me of course....)
 
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