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Hitachi Ex120 Problem

rgl726

Well-Known Member
Joined
Sep 11, 2010
Messages
175
Location
cebu city, philippines
Thanks 3doc,

i trace all the wiring linking the all the pump solenoid and sensors and all has a continuity inside the cab with no ground.

How will i test this sensors if they are good or bad?

Angle sensor
pressure sensor
rpm sensor
and the sensor in the control valve
 

-3Doc

Well-Known Member
Joined
Jul 29, 2009
Messages
119
Location
British Columbia
Occupation
Ticketed HD Mechanic
Thanks 3doc,

i trace all the wiring linking the all the pump solenoid and sensors and all has a continuity inside the cab with no ground.

How will i test this sensors if they are good or bad?

Angle sensor
pressure sensor
rpm sensor
and the sensor in the control valve
Send me a PM and I will get the info to you.
Thanks.
 

rgl726

Well-Known Member
Joined
Sep 11, 2010
Messages
175
Location
cebu city, philippines
hi -3doc,

i would like to ask where is the homerun of the swing dampener sensor?

i was able to trace one wire to the pvc but i cant find the other one in the pvc or ecu?

i was able to trace it only up to the smj connector but from smj to the pvc or ecu i cant find it?

is the other wire going somewhere else rather than the pvc or ecu?
 

-3Doc

Well-Known Member
Joined
Jul 29, 2009
Messages
119
Location
British Columbia
Occupation
Ticketed HD Mechanic
hi -3doc,

i would like to ask where is the homerun of the swing dampener sensor?

i was able to trace one wire to the pvc but i cant find the other one in the pvc or ecu?

i was able to trace it only up to the smj connector but from smj to the pvc or ecu i cant find it?

is the other wire going somewhere else rather than the pvc or ecu?

Here is wiring schematic.
 

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Sripola

Well-Known Member
Joined
Nov 15, 2009
Messages
57
Location
USA
Hi guys,

Had a similar problem which i have posted in another thread, but if its any help we had a problem on a 97 Hitachi EX200-3. The machine was overheating after about 20mins of working. Both engine and hydraulic oild were getting very hot and the machine would stall.

So one of the local techies swapped a DP sensor and everything was sorted!

Hope this info helps
 

Clay35441

Member
Joined
Nov 10, 2010
Messages
7
Location
Alabama
Hi -3 Doc,

New here but having same problems as everyone else. Cylinders on 120-2 max out and machine dies. I've traced entire wiring harness. Repaired wiring harness to solenoid valves but still doing the same thing. Are there any codes that the computer can give as to the problem? How do I get the computer to give me the codes?
Please help.
 

Clay35441

Member
Joined
Nov 10, 2010
Messages
7
Location
Alabama
I failed to mention that there is 25 volts going to both solenoid valves on the yellow wires but I'm not reading any voltage on the engine speed sensor that's next to the angle sensor.
 

-3Doc

Well-Known Member
Joined
Jul 29, 2009
Messages
119
Location
British Columbia
Occupation
Ticketed HD Mechanic
Hi -3 Doc,

New here but having same problems as everyone else. Cylinders on 120-2 max out and machine dies. I've traced entire wiring harness. Repaired wiring harness to solenoid valves but still doing the same thing. Are there any codes that the computer can give as to the problem? How do I get the computer to give me the codes?
Please help.

Clay send me a PM and I will help you with some printed procedures.
:)
 

dale

New Member
Joined
Aug 23, 2010
Messages
1
Location
pa.
ex120-2 throttle motor will not respond, have repalced motor, sensor, and rebuilt circut board. throttle motor only humes for a few seconds and then stops, will not move. I was also told if you unplug the motor and turn the key on this will cause the circut board to burn up. Is the true?? need help
 

Clay35441

Member
Joined
Nov 10, 2010
Messages
7
Location
Alabama
-3doc
Thanks to your help I've found that my problem is the Q5 resistor inside my pvc. Where can I buy replacement resistors?
 

auy_tong2

Well-Known Member
Joined
Dec 1, 2010
Messages
86
Location
Hongkong
hi can somebody help me??? i need a ex120-2 repair manual, schematics, the hydraulics system is very slow, the hydraulics is like on the limp mode...
 

Clay35441

Member
Joined
Nov 10, 2010
Messages
7
Location
Alabama
Can anyone tell me what the ohm and voltage ratings are on the Q5 transistor are inside the pvc. I'm having trouble finding the transistor because there aren't any markings on it. EX 120-2
 
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