Slim Tech
Active Member
Okay so little history, customer called and asked me to come rebuild the trans, this is his 3rd trans to go out in 9 years or less. (So I'm already thinking there is a underlying problem that has caused so many failures)
Everything was working before I pulled the trans but they said it would slip when it got warm and that they finally just ran it in second gear for the last 2 months until it was trashed as well.
So I pulled the trans, did a complete rebuild (new seals, bearings, plates, disc and pistons, as well as any other parts that appeared burnt) put it all back together, resealed the valve (found that the priority valve had been installed backwards by previous mechanic, my initial thought was that this has been the issue all along causing the failures since the customer said they have always just swapped the valve from one to the next, no rebuild) put it all back together and in the machine, fill it with 45 gallons of Cat Transmission Oil SAE 30 ( I found out they previously used hydraulic oil every other time, another sign to me that could have caused premature failure)
Start the machine and let it idle for a few minutes then go to shift, nothing, not a thing. So I pull the axles and make sure all looks okay, center two axles are spinning, reinstalled outer axles. Check for pump Pressure and find none, removed rear filters and hey are just as dry as when I unwrapped them from the factory and installed. Remove scavange screen on pump and cleaned it, lots of trash from previous failure, I forgot to clean it before reinstalling trans. Reassembled and still nothing, no pump pressure, no oil to filters, no oil to priority valve, no oil pressure at pump etc.
So I'm wondering, if the pump was working with the 10w hydraulic oil, is it possible it was weak anyways (assisting to the premature failures) and that now it will not suck up the 30w oil due to being worn out ?
Anything else I should/can check before throwing a pump on the girl? I know my customers initial reaction is going to be that it was working before I pulled it....I can't help but think I've overlooked something simple, but I spent an extra 6 hrs there today (mostly on my own time), check and rechecking things.
TIA!
Slim
Everything was working before I pulled the trans but they said it would slip when it got warm and that they finally just ran it in second gear for the last 2 months until it was trashed as well.
So I pulled the trans, did a complete rebuild (new seals, bearings, plates, disc and pistons, as well as any other parts that appeared burnt) put it all back together, resealed the valve (found that the priority valve had been installed backwards by previous mechanic, my initial thought was that this has been the issue all along causing the failures since the customer said they have always just swapped the valve from one to the next, no rebuild) put it all back together and in the machine, fill it with 45 gallons of Cat Transmission Oil SAE 30 ( I found out they previously used hydraulic oil every other time, another sign to me that could have caused premature failure)
Start the machine and let it idle for a few minutes then go to shift, nothing, not a thing. So I pull the axles and make sure all looks okay, center two axles are spinning, reinstalled outer axles. Check for pump Pressure and find none, removed rear filters and hey are just as dry as when I unwrapped them from the factory and installed. Remove scavange screen on pump and cleaned it, lots of trash from previous failure, I forgot to clean it before reinstalling trans. Reassembled and still nothing, no pump pressure, no oil to filters, no oil to priority valve, no oil pressure at pump etc.
So I'm wondering, if the pump was working with the 10w hydraulic oil, is it possible it was weak anyways (assisting to the premature failures) and that now it will not suck up the 30w oil due to being worn out ?
Anything else I should/can check before throwing a pump on the girl? I know my customers initial reaction is going to be that it was working before I pulled it....I can't help but think I've overlooked something simple, but I spent an extra 6 hrs there today (mostly on my own time), check and rechecking things.
TIA!
Slim